Inventory Reorder Point Simulator — (Q,R) Policy & Lead Time Interactive

Interactive 3D inventory reorder point simulator: run a continuous-review (Q,R) policy with lead time and watch on-hand stock, inbound orders and backorders.

← Industrial Engineering Labs
About this tool — how it works & FAQOpen ▾Close ▴

About the Inventory Reorder Point Simulator

A warehouse ships deterministic daily demand while purchase orders travel through a fixed lead time. Track shelves, inbound trucks, backorders and inventory position separately.

What the simulator shows

• A 3D laboratory scene with: Warehouse racks; Demand dispatch lane; Inbound purchase orders; Backorder staging board; Inventory-position indicator. • Controls: Demand rate (1-10 units/day); Supplier lead time (1-8 days); Order quantity Q (10-80 units); Reorder point R (0-60 units). • Live readouts: On-hand inventory; Outstanding inbound orders; Backorders; Inventory position; Orders placed; Immediate unit fill rate. • Guided experiments: Cover lead-time demand; Order too late; Multiple orders in transit.

Model equations

• Inventory position=on hand+on order−backorders • Whenever position≤R, place Q until position>R • Deterministic lead-time demand=d×L; R≥dL avoids shortages after a sufficient startup buffer • Receipts satisfy backorders before filling shelves • One animation second = 0.5 days.

Model limits and scope

Continuous-review (Q,R) policy with discrete unit demand, fixed lead time, sixty initial units and unlimited backorders. Receipts precede demand at equal timestamps. No stochastic safety-stock calculation, capacity limit, spoilage or lost sales. Visual counts are capped; measurements retain full counts.

Frequently asked questions

Should the reorder rule ignore orders already in transit?

No. Inventory position accounts for outstanding orders and backorders.

Are backorders discarded as lost sales here?

No. They are filled first at the next receipt.

What does the "Cover lead-time demand" experiment show?

A reorder point above twenty units supplies a deterministic buffer.

What does this simulator not model?

Continuous-review (Q,R) policy with discrete unit demand, fixed lead time, sixty initial units and unlimited backorders. Receipts precede demand at equal timestamps. No stochastic safety-stock calculation, capacity limit, spoilage or lost sales. Visual counts are capped; measurements retain full counts.

Related tools & guides