Sheet Metal Stamping Simulator — Blanking Force & Press Capacity Interactive

Inspect a guided blanking press, punch, sheet, die opening and falling blank. Compare the estimated shearing requirement with press capacity and see a capacity-limited stroke stall before separation.

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About the Sheet Metal Stamping Simulator

Inspect a guided blanking press, punch, sheet, die opening and falling blank. Compare the estimated shearing requirement with press capacity and see a capacity-limited stroke stall before separation.

What the simulator shows

• A 3D process cutaway of a blanking press, shear force and a capacity-limited stroke, with labeled components you can select. • Controls: Sheet thickness (1-3 mm), Material shear strength (150-350 N/mm²), Press force capacity (20-150 kN). • Live readouts: Estimated blanking force; Applied force; Punch stroke; Sheet penetration; Blank separated; Capacity minus requirement. • Three guided experiments (Adequate capacity, Overloaded press, Thicker stock), a built-in model verification check, a timestamped event log, a trial report and a short knowledge check.

Equations used

Blank perimeter = 2(40+20) = 120 mm Peak shear force = perimeter × thickness × shear strength /1000 kN F(penetration) = peak × penetration/thickness until separation Capacity-limited penetration ≤ thickness × capacity/peak.

Model limits

Quasi-static idealized blanking, one operation per reset. Real fracture generally completes before full-thickness penetration, and clearance, wear, stripping force, impact and burrs are not solved. This is one specific stamping operation, not a sheet-forming finite-element model. Dimensions, motion and process time are enlarged where stated for explanation. These are educational models, not machine programs or qualified production procedures.

Frequently asked questions

Does doubling thickness double this force estimate?

Yes. The simple perimeter × thickness × shear-strength formula is linear in thickness.

Is the model a precise fracture-depth prediction?

No. Actual blanking fracture depends on clearance and material behavior.

What does the Sheet Metal Stamping simulator not model?

Quasi-static idealized blanking, one operation per reset. Real fracture generally completes before full-thickness penetration, and clearance, wear, stripping force, impact and burrs are not solved. This is one specific stamping operation, not a sheet-forming finite-element model. These are educational models, not machine programs or qualified production procedures.

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