The Fundamental Principle
Heat always flows naturally from hot to cold — the Second Law of Thermodynamics. Air conditioning uses mechanical energy to force heat to flow against this gradient — from the cool interior of your home to the even hotter outdoor air. It does this through the vapor-compression refrigeration cycle.
The Four Core Components
| Component | Location | What Happens Here | Refrigerant State |
|---|---|---|---|
| Evaporator Coil | Indoors | Refrigerant absorbs heat from indoor air, evaporates | Cold liquid to low-pressure vapor |
| Compressor | Outdoors | Raises refrigerant pressure and temperature | Low-pressure vapor to high-pressure hot vapor |
| Condenser Coil | Outdoors | Refrigerant releases heat to outdoor air, condenses | High-pressure hot vapor to high-pressure liquid |
| Expansion Device (TXV or orifice) | At or near evaporator | Drops refrigerant pressure, temperature plummets | High-pressure liquid to cold low-pressure mix |
The Refrigeration Cycle: Step by Step
Step 1 — Evaporator: Cold liquid refrigerant (~40°F) enters the indoor evaporator coil. The blower fan pushes warm indoor air across the coil. Heat transfers from air to refrigerant. Refrigerant boils into a low-pressure vapor. Indoor air exits 15–25°F cooler.
Step 2 — Compressor: Low-pressure vapor (~45°F, ~75 psi for R-410A) enters the compressor. It squeezes refrigerant to ~400 psi. Per the ideal gas law, this raises temperature to ~120–140°F. The compressor motor is the only place external energy enters the system.
Step 3 — Condenser: Hot high-pressure vapor enters the outdoor condenser coil. The condenser fan draws outdoor air across the coil. Refrigerant at 130°F is hotter than 95°F outdoor air, so heat flows from refrigerant to outdoors. Refrigerant condenses back to warm liquid.
Step 4 — Expansion Valve: Warm high-pressure liquid passes through a TXV or fixed orifice. Pressure drops from ~400 psi to ~75 psi. Temperature drops to ~35–40°F. Cold refrigerant re-enters the evaporator and the cycle repeats.
Refrigerants
| Refrigerant | Status | GWP |
|---|---|---|
| R-22 (Freon) | Phased out (2020) | 1,810 |
| R-410A (Puron) | Current standard; being phased down | 2,088 |
| R-454B (Puron Advance) | Replacing R-410A (2025+) | 466 |
| R-32 | Growing adoption | 675 |
The EPA AIM Act mandates phasing down HFCs including R-410A. New residential equipment after January 1, 2025 must use refrigerants with GWP below 700.
Ton of Refrigeration and SEER2
One ton of refrigeration equals 12,000 BTU/hr — historically the rate at which melting one ton of ice absorbs heat. SEER2 measures seasonal cooling efficiency in BTU per watt-hour. Federal minimum: SEER2 13.4 (North) / 14.3 (South). ENERGY STAR: SEER2 15.2+.
Humidity Removal: Latent Cooling
AC removes both sensible heat (temperature) and latent heat (moisture). Water vapor condenses on the cold evaporator coil and drains out. An oversized AC short-cycles — cools temperature quickly then shuts off before removing adequate moisture, leaving the home clammy.
Why Does My AC Blow Warm Air?
| Symptom | Likely Cause | Fix |
|---|---|---|
| Warm air, outdoor unit running | Low refrigerant charge (leak) | Find and repair leak; recharge |
| Warm air, outdoor fan not running | Failed condenser fan motor or capacitor | Replace motor or capacitor |
| Warm air, outdoor unit off | Tripped breaker, failed contactor | Check breaker; inspect contactor |
| Weak airflow, warm air | Frozen evaporator coil | Replace filter; thaw coil 24 hrs; check refrigerant |
| Compressor hums, won't start | Failed start capacitor | Replace capacitor |