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Expansion Tank Sizing

ASME Method · Hydronic Closed Systems · Hot/Chilled Water

When to use: Use to size diaphragm-type expansion tanks for closed hydronic heating and chilled water systems per the ASME method. Required for all closed-loop systems to absorb thermal expansion and maintain pressure between the fill pressure and relief valve set point. Enter total system water volume, operating temperature range, and fill/max pressure to get tank size and pre-charge pressure.

System Parameters
Pipe + equipment water volume
gallons
Fill/cold start temp
°F
Design supply temp
°F
Cold static pressure
psig
Relief valve set point
psig
Selected Tank Size
4.4
gallons (standard size)
Results
Expansion Factor (Ef)5.33%
Required Tank Volume3.3 gal
Selected Standard Size4.4 gal
Tank Pre-charge Pressure12 psig
Acceptance Volume1.8 gal
References
ASME Boiler & Pressure Vessel Code
ASHRAE Handbook – HVAC Systems Ch. 12
Pre-charge = fill pressure (cold)
Size next standard tank above calculated Vt