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Control Transformer Sizing

VA Rating · Sealed + Inrush Load · Voltage-Dip Check

When to use: Use this when selecting a control (machine-tool) transformer that powers a control circuit of relays, contactors, PLC supplies, pilot lights, and solenoid valves. A control transformer must carry the continuous sealed VA of everything held energized, and simultaneously supply the inrush VA of the largest device that picks up — without the secondary voltage dipping so far that other coils drop out. Size it for both the sealed load and the inrush voltage dip.

Sealed (Continuous) Load
VA
VA
Inrush & Voltage Dip
VA
%
✓ MEETS DIP LIMIT
5000 VA
Recommended Transformer
Results
Sealed Load210 VA
Inrush Load — largest600 VA
Total Inrush VA810 VA
Required (Sealed) VA210 VA
Required (Inrush) VA4800 VA
Governing Required VA4800 VA
Recommended Standard Size5000 VA
Predicted Inrush Dip4.8 %
Standards & References
NEMA ICS / control xfmr sizing practice
Size for sealed VA AND inrush voltage dip
Inrush PF typically 0.2–0.4 for AC coils
Keep inrush dip ≤ 5–10 % for reliable pickup