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Phase 3: Safety & OperationsModule 15 of 25

HAZOP

The HAZOP methodology — guide words applied to process parameters node by node across a P&ID — how a HAZOP team is composed and run, documenting findings and recommendations, and HAZOP's recurring role across the process safety lifecycle.

Process Safety: HAZOP, PSM & Layers of Protection ↗How to Read a P&ID (Piping & Instrumentation Diagram) ↗
123456Foundations
789101112Separation & Equipment Design
1314⚠️1617Safety & Operations
1819202122Real Projects
232425Resources & Certification
🏭Next module · Module 16Plant Operations→
About this module

A Hazard and Operability study is the most widely used process hazard analysis method precisely because it's systematic rather than dependent on any one reviewer's experience. This module works through the standard guide words (NO, MORE, LESS, REVERSE, and more) applied to process parameters, how a P&ID is divided into study nodes with a clearly stated design intent, the multidisciplinary team and facilitator discipline a real HAZOP requires, and how findings get documented and tracked to closure — including when a finding should hand off to a LOPA study instead.

HAZOP is performed directly against the P&ID from Module 13 and its findings feed the PSM and LOPA framework from Module 14 — and it recurs throughout a plant's life via Module 16's management of change process, not just once at initial design.

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